Managed the entire gamut of operations for a wide variety of Plastics for both engineering and commodity plastics
Structuring & implemented quality assurance activities & systems and maintaining an accident free & safe work
culture (SHE)
Setting up extruder, materials and dies to meet the given specification
Fulfilling the daily set production target consistently
Training the factory workers on operating the extruder and performing routine maintenance functions
Monitoring line controls, making adjustments in the equipment to obtain specifications and maintaining all the
processes associated with the Extruder
Troubleshooting process/material problems in order to achieve a high level of productivity
Inspecting product for visual attributes and part dimensions with proper gauges and maintaining a document on
traceability record
Creating & sustaining a safe & dynamic environment that fosters development opportunities & motivates high
performance amongst team members
Worked closely together with Quality, Maintenance and Technical Resources for ensuring that the issues are being
addressed & optimizing the performance of the line
Highlights:
Awarded 2 times for performed OBDA and UVA Projects for flawless execution and breakthrough improvements
in process initiatives
Recognized as the Employee of the Year in 2016 for quality excellence in executing job responsibilities
Minimized downtime & failure rates reduce up to 2.5% and maximized productivity reach 98.3%

Monitoring Plant machinery’s operations and maintenance function,
Training the factory workers to operating the extruder machines and
other auxiliary plant machinery’s
Coordinating and recommend procedures for facility and equipment
maintenance or modification, including the replacement of machines
Setting and monitoring products standards, examining samples of raw
materials and finished goods
Structuring, implemented quality assurance activities, Systems and
maintaining accident free & safe work culture
Reviewing Processing schedules, Production orders, Inventory
requirements, staffing requirements, describing work procedures, duty
assignments and considering limitations and time constraints
Direct Coordinating Production, Processing, Distribution and other
marketing activities
Preparation and maintaining Production Reports and other plant
personnel records
Playing a significant role of long-term planning, including an initiative
geared toward operational excellence
Conforming with department heads to ensure coordination of purchasing,
production, and shipping
Schedule and conduct plant meetings
Management of Personnel Resources - Motivating, developing, and
directing people as they work, identifying the best people for the job
Troubleshooting process/material problems in order to achieve a high
level of productivity
Reviewing operations and confer with technical and administrative staff
to resolve production and processing problems
Performing wide range of continuous improvement activities, HK
activities including planning, Developing, Documenting kaizen events,
performing KAIZEN and 5S audits, maintaining HK Mark sheets for
worker, Process mapping, Root cause analysis, Coordinate to all
department and other support areas
Performing and maintaining all plant machinery’s records for Energy
saving Project and submitting records to Energy & Petroleum Regulatory
Authority
Maintaining all records and certifications for all plant testing equipment’s
and plant machinery’s to complies with Country regulations (NEMA,
OSHA, KEBS)
Highlights:
Minimized Scrap rate from 4.23% to 0.81% & Increased overall
Equipment Efficiency (OEE) 72.5% to 98.7%
Analyzed root cause in process/ Raw materials and implemented
corrective action for to improve equipment performance and productivity
Analyzed Raw materials formulation and improved quality with less cost
Formulation and reduced film Thickness from 75 Micron to 45 Micron
for primary packaging material and 112.5Micron to 82 Micron for
Secondary Packaging material
Developed Bio- degradable film, Compostable material Film and
Blown stretch film in 5 Layer blown film line